The pharmaceutical industry constantly faces challenges in product packaging, from complying with strict regulations such as GMP, FDA, and 21 CFR Part 11 to optimizing production processes. Any error in dosing, traceability, or packaging quality can compromise patient safety and product viability in regulated markets.
Manufacturers seek solutions that guarantee:
- Dosing accuracy, with minimum tolerances of 0.2 cc to ensure each patient receives the exact amount of the active ingredient.
- Global regulatory compliance, allowing seamless commercialization in highly regulated markets.
- Production efficiency, optimizing time and reducing material waste.
- Traceability and quality control, integrating inspection systems to detect any anomalies.
Cutting-edge technology for pharmaceutical packaging
Effytec, a founding member of Barcelona Packaging Hub, has decades of experience in packaging pharmaceutical and hospital products such as electrodes, blisters, pipettes, vials, pills, syringes, contraceptives, and diagnostic tests (pregnancy, COVID, analytics, and more).
Its R&D department is continuously trained to stay up-to-date with all applicable regulations and updates in this sector, receiving guidance from independent companies that certify and validate its executions. Effytec has developed equipment for various applications, complemented by essential accessories for traceability and quality control, such as vision cameras, weight controls, metal detectors, and other peripheral systems.
Additionally, its equipment can be synchronized with any end-of-line system, such as cartoners or case packers. Regardless of the destination country, Effytec machines comply with the protocols and requirements of the prevailing legislation in each market.
- Technology and 35 years of know-how applied to the pharmaceutical industry
- Compliance with GMP/FDA and 21 CFR Part 11
- DQ-IQ-OQ validation and execution
- High production capacity, up to 320 sachets per minute
- Wide range of packaging formats
- Comprehensive packaging lines
Outstanding features of Effytec technology
Effytec meets the strictest requirements of the pharmaceutical industry, offering a wide range of equipment specifically designed to comply with sector controls and protocols. Its solutions are adapted to GMP/FDA regulations and 21 CFR Part 11 standards.
With a highly qualified team, Effytec provides a comprehensive service that includes the preparation and execution of documentation for DQ-IQ-OQ validations. Furthermore, its technology and know-how allow equipment to be adapted to specific URS (User Requirement Specifications) for each customer or laboratory.
Effytec offers a wide variety of applications in the pharmaceutical sector, from single-dose sachets with high-precision dosing systems (minimum of 0.2 cc) to multi-ingredient sachets of various capacities. Its equipment can operate in low to medium productions, reaching up to 320 sachets per minute.
Among the available packaging options are: Individual sachets with 3 or 4 seals, twin sachets with a central perforation, partial or full shapes, sachets with a cap at the corner or top and other customizable formats tailored to client needs.
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Innovation in pharmaceutical packaging: HB14 Duplex Pharma
This video showcases Effytec’s latest application, the HB14 Duplex Pharma, designed for packaging one capsule per sachet while complying with GAMP5 regulations.
Key features include:
- Capsule feeder system designed by Effytec.
- Easy format change for different capsule sizes, pill shapes, and multiple units per sachet.
- Compliance with GAMP5, including documentation and execution.
- Energy efficiency, with an optimized system to reduce power consumption.
- Compatibility with recyclable films and multi-layer structures.
Effytec continues to innovate to provide packaging solutions that ensure quality, safety, and efficiency in the pharmaceutical sector.
The Future of Pharmaceutical Packaging
As regulations become stricter and demand for efficiency grows, specialized machinery is essential to remain competitive. Effytec, as part of Barcelona Packaging Hub, continues to innovate by offering solutions that combine precision, safety, and efficiency in the pharmaceutical industry.
Want to optimize your pharmaceutical packaging process? Contact Barcelona Packaging Hub and discover how Effytec can help you achieve maximum efficiency and safety in your production.
